Automatic Single Head Cup Filling And Sealing Machine – Technogen Enterprise South Africa

Automatic Cup Filling and Sealing Machine in South Africa – Technogen Enterprise

In today’s fast-paced food, dairy, beverage, and pharmaceutical markets in South Africa, efficiency, hygiene, and automation are critical to packaging success. Whether you're bottling probiotic yogurt in Cape Town, filling cough syrup cups in Johannesburg, or sealing fruit sauces in Durban, one machine stands out as the industry benchmark—Technogen Enterprise’s Automatic Single Head Cup Filling and Sealing Machine (Model TGFS-30C).

Crafted with precision, built to cGMP standards, and engineered for productivity, this machine is your perfect partner for small to mid-sized cup packaging operations in South Africa.

What is a Cup Filling and Sealing Machine?

An Automatic Cup Filling and Sealing Machine is a compact, fully integrated system designed to fill liquid, semi-liquid, or viscous products into pre-formed cups and then seal them with foil or film using heat sealing technology. The TGFS-30C handles:

• Cup dispensing

• Volumetric piston-based filling

• Automatic foil placement

• Heat sealing

• Product discharge

All in one streamlined process, minimizing manual labor while maximizing production accuracy.

Designed for South African Manufacturers

Whether you're operating a dairy plant in Polokwane, a herbal cosmetics facility in Durban, or a nutraceutical startup in Johannesburg, the TGFS-30C meets your cup packaging requirements while ensuring:

• Compliance with local food safety regulations (SANS 10049, ISO 22000)

• Low maintenance and easy operation

• Scalable automation and upgrade-ready design

Key Features of TGFS-30C – Cup Filling and Sealing Machine

✅ Fully Automatic 5-Stage Operation

• Cup Feeding: Automatic stack feeder loads cups into a starwheel.

• Piston Filling: Servo-actuated or mechanical piston pump for accurate dosing.

• Foil Placement: Automatic foil roll or stack dispenser ensures perfect alignment.

• Heat Sealing: High-efficiency heating element with temperature controller.

• Cup Discharge: Outfeed conveyor moves sealed cups to labeling or packing.

✅ Hygienic & Robust cGMP Build

• SS 304 grade frame with aluminum mechanical parts

• Mirror polish internal contact surfaces

• Matt finish on external surfaces for professional appearance

• Dust-free & sanitary for dairy and pharma-grade production

✅ Accurate Piston-Based Volumetric Filling

• Delivers consistent fill volumes

• Handles viscous liquids like curd, mayonnaise, syrup, gel, and creams

• Fill range: 50 ml to 250 ml (adjustable)

✅ User-Friendly Touchscreen Interface

• Delta make HMI for real-time control

• Adjustable fill speed, temperature, alarms, and fault logs

• Easy recipe management and parameter storage

✅ Smart Interlock Safety System

• No Cup – No Fill

• No Cup – No Seal

• Overheat Protection

• Emergency Stop

• Alarm Indicators

Technical Specifications – TGFS-30C

Complete Machine Configuration

Technogen’s Cup Filling and Sealing Machine comes ready-to-run with:

• Cup Stacker & Feeder

• Volumetric Piston Filler

• Foil Dispenser with Stack or Roll System

• Heat Sealing Head with Selec Controller

• Starwheel-Based Indexing Mechanism

• Outfeed Conveyor (SS top with 0.5 HP motor)

• Janatics Pneumatics for cup lifter, foil placer, and sealing press

• Delta HMI Panel with VFD and alarm control system

Ideal for plug-and-play installation in South African food and pharma factories.

Ideal Applications Across South African Industries

Dairy Industry

• Yogurt, curd, lassi, flavored milk in Cape Town, Wellington, Bloemfontein

Pharmaceutical & Herbal

• Herbal syrup, cough syrup, nutraceutical tonics in Pretoria, Midrand, Durban

Beverages

• Fruit juice, energy drinks, flavored water in Johannesburg, George, Port Elizabeth

Sauces & Foods

• Ketchup, chutney, salad dressings, hummus in Stellenbosch, Nelspruit

Cosmetic & Personal Care

• Hair creams, gels, face masks, lotions in East London, Richards Bay

Customization Options

Technogen understands that South African factories may need unique packaging solutions. That’s why we offer:

• Different Cup Sizes (diameter, depth, shape)

• Multi-head Machines (Double Head, Four Head)

• Nitrogen Flushing Unit

• Integration with coding/printing systems

• Infeed pasteurizer or batch mixer integration

• Option for UV sterilizer tunnel on infeed line

Quality, Safety & Reliability

Technogen’s Cup Filling Machines are backed by:

• CE Certified Components (on request)

• GMP / cGMP Compliance

• IQ/OQ Documentation for pharma clients

• FAT/SAT Reports

• On-site Installation & Training (available via partners in SA)

South African Relevance & Case Study

Johannesburg-Based Herbal Syrup Manufacturer

• Challenge: Small batch syrup cups with 80 ml fill and 100% sealing integrity

• Solution: TGFS-30C with 80 ml setup, piston fill accuracy ±1%

• Result: 40% increase in output, 0.5% rejection rate, improved hygiene, cGMP compliance

Why Choose Technogen Enterprise?

✅ Trusted Manufacturer

• Based in Ahmedabad, India

• Exporting machinery to 30+ countries including South Africa, Kenya, Nigeria, UAE

✅ Engineering Excellence

• In-house R&D, design, fabrication, and quality testing

• All machines undergo pre-dispatch validation and trial runs

✅ Responsive Support

• Remote troubleshooting

• Video training modules

• Export-ready documentation

• Spare part kits shipped with each machine

✅ Affordable Pricing

• Competitive costs for startups, SMEs, and exporters

• Long machine life and low running cost

Ready to Ship with Global Compliance

Your machine comes with:

• Crate packaging for sea freight

• CE component list (on request)

• Operation & maintenance manual

• FAT report

• Optional IQ/OQ/DQ documents

• Spare part toolkit

Let’s Get Started – South Africa Inquiries Welcome!

Looking to enhance your cup packaging line in Cape Town, Johannesburg, or Durban? Technogen Enterprise delivers the perfect blend of:

• Reliability

• Precision

• cGMP Compliance

• Service Excellence

Contact us today via email, WhatsApp, or phone for a free consultation or quote.