High-Speed Online Checkweigher Machine For South Africa’s Packaging Industry

High-Speed Online Checkweigher Machine in South Africa – Redefining Precision in Dynamic Packaging Environments

Technogen Enterprise proudly introduces its state-of-the-art Online Checkweigher Model TGCW-100, a compact, intelligent, and robust solution tailored for high-speed, high-precision applications across South Africa's diverse manufacturing sectors. Whether your operations are based in Johannesburg's fast-paced FMCG industries, Cape Town's food and beverage production lines, Durban's pharmaceutical hubs, or the export-intensive zones of Port Elizabeth, our TGCW-100 delivers consistent, real-time weighing control and quality assurance.

South Africa's booming industrial and manufacturing economy, particularly in regions like Gauteng, KwaZulu-Natal, Eastern Cape, and Western Cape, demands technology that meets stringent regulatory standards and enhances operational throughput. Technogen Enterprise's online checkweighers are engineered with this demand in mind—offering accuracy, modular integration, and uncompromised reliability in the harshest production settings.

Your Trusted Partner for Precision Weighing

Technogen Enterprise is a globally recognized manufacturer, supplier, and exporter of premium-grade packaging and inspection machinery. With installations in over 20 countries, we bring international quality to South Africa’s factory floors.

Our Online Checkweigher TGCW-100 is built to eliminate underweight and overweight packages, enhance compliance with regulations such as ISO, HACCP, and GMP, and minimize product giveaway—all essential for industries where precision equals profit.

Whether you operate a dairy processing unit in Pretoria, a pharmaceutical facility in East London, or a high-volume food factory in Midrand, the TGCW-100 provides efficient inline weighing and rejects off-spec items automatically. This results in uniform product batches, brand consistency, and significant cost savings.

Product Overview: TGCW-100 Online Checkweigher – Innovation that Integrates

Our TGCW-100 is a dynamic, high-speed checkweigher system specifically designed to handle varied products, from small sachets to cartons and pouches. Its intelligent controls and smart software make it adaptable for multiple sectors including:

• Food and Dairy

• Pharmaceuticals

• Personal Care and Cosmetics

• Spices and Nutraceuticals

• General FMCG Products

This makes it ideal for industrial hubs such as Isando and Wadeville in Johannesburg, Epping Industrial in Cape Town, and Prospecton Industrial in Durban.

Key Benefits at a Glance

• Increases throughput by reducing manual weighing

• Enhances brand reputation by ensuring accurate product weight

• Reduces material wastage and product returns

• Supports regulatory compliance and quality control

• Seamlessly integrates with filling, sealing, and labeling lines

Standout Features of the TGCW-100 Online Checkweigher

1. Advanced Graphical Interface
   Equipped with a 10-inch TFT touchscreen display, the user interface is intuitive and provides real-time feedback on weight measurements, batch information, and reject statistics.

2. High-Speed, High-Accuracy Weighing
   Handles weights between 5g to 100g with a precision of ±0.2g. Suitable for up to 120 weighments per minute, making it ideal for high-output lines in FMCG and pharma sectors.

3. Automatic Zero Tracking & Compensation
   Maintains stability and precision with advanced zero reset and dynamic time compensation features—especially beneficial in high-vibration environments like those in large plants in Germiston or Pietermaritzburg.

4. Modular, Compact Design
   Built to occupy minimal space on production lines, it integrates seamlessly without disrupting the flow. Adjustable belt speeds offer flexibility in throughput.

5. Customizable Rejection System
   Features arm-type rejector for removing off-spec items quickly and safely. Optional pneumatic pusher available.

6. Durable, Food-Grade Construction
   Fabricated from SS 304-grade stainless steel, it ensures compliance with food and pharma standards and withstands harsh sanitation cycles in Cape Town and Durban-based facilities.

7. Multi-Level Alarms
   Visual indicators via 3-color signal lights and optional audible alerts ensure operator awareness of reject rates and machine status.

8. Data Logging and Export
   Stores up to 1 million weighments. USB export and RS485 connectivity allow integration with MES, ERP, or PLC-based systems.

9. Versatile Product Handling
   Supports different product types including trays, tubes, bottles, and sachets—ideal for diverse packaging operations across Gauteng and Western Cape.

10. Ingress Protection for Harsh Environments
    With IP54 protection, the machine withstands dust and splash, ensuring longevity even in demanding areas like Bloemfontein or Richards Bay.

Industry-Specific Applications

1. Food and Dairy
Ensures accurate weight in butter packs, milk pouches, cheese containers, and ice creams. Eliminates human error in facilities in Paarl, Bellville, and Sandton.

2. Pharmaceuticals
Assures weight integrity in medicine sachets, blister packs, and syrup bottles. Essential for compliance in Pretoria and Johannesburg-based pharma zones.

3. Spices & Ingredients
Enables high-speed check weighing of spice jars, ingredient packets, and powdered goods. Reduces product giveaway and enhances batch consistency.

4. Cosmetics and Personal Care
Prevents underfilled or overfilled containers for creams, lotions, and hair products, ensuring uniform presentation for brands operating in Kempton Park and Durban North.

5. FMCG and Industrial Components
Supports fast weighing of detergent sachets, soap bars, hardware kits, or automotive parts. Serves diverse industries in industrial corridors like Montague Gardens (Cape Town) and Alrode (Johannesburg).

Detailed Technical Specifications – TGCW-100 Model

Why Choose Technogen Enterprise as Your Checkweigher Partner in South Africa?

• Export-Ready Compliance: Machines built with ISO, GMP, and CE-compliant components.

• Fast Customization & Local Support: We cater to South African industry demands with fast turnaround times and technical support.

• Engineering Excellence: Each machine is tested under simulated factory conditions before shipping.

• Affordable Pricing: Competitive pricing for small, medium, and large-scale businesses.

• End-to-End Packaging Integration: Checkweighers can be coupled with filling, sealing, labeling, and shrink sleeve systems.

We serve manufacturers in:

• Johannesburg (Alrode, Midrand, Isando)

• Cape Town (Epping, Bellville, Montague Gardens)

• Durban (Prospecton, New Germany, Pinetown)

• Port Elizabeth (Deal Party, North End)

• Pretoria (Rosslyn Industrial Area)

Boost Your Production Accuracy – Get in Touch Today

Technogen Enterprise is committed to redefining packaging precision for South African industries. Our Online Checkweigher TGCW-100 is your ideal partner for modern, efficient, and automated weight control. From regulatory compliance to ROI, this machine offers the ultimate value.

Whether you're launching a new facility in the Coega Special Economic Zone or upgrading a legacy line in Vanderbijlpark, our team is ready to deliver the solution you need.