Automatic Rotary Ampoule Washing Machine South Africa
Automatic Rotary Ampoule Washing Machine Details
In South Africa’s fast-evolving pharmaceutical manufacturing landscape, driven by the need for sterility, automation, and regulatory compliance, the role of high-efficiency washing systems cannot be overstated. Whether you're operating a vaccine packaging unit in Gqeberha, an oncology injectable plant in Cape Town, or an export-focused pharma facility in Johannesburg, ampoule cleaning is a critical step in the aseptic fill-finish process.
Technogen Enterprise, a leading global manufacturer based in India, proudly introduces its Automatic Rotary Ampoule Washing Machine—a world-class solution tailored for injectable formulation plants in South Africa. Designed with precision engineering and built to cGMP norms, this machine offers unmatched performance for cleaning both the internal and external surfaces of glass ampoules.
Precision Rotary Cleaning for South Africa’s Injectable Market
Technogen’s Automatic Rotary Ampoule Washing Machine is built for continuous rotary motion with multiple gripper stations. Each ampoule is securely held by the neck, inverted, and subjected to a carefully sequenced internal and external washing process.
This machine is ideal for injectable lines across South Africa's major pharma zones including:
Johannesburg, Ekurhuleni, and Pretoria – SAHPRA-compliant facilities
Cape Town, Montague Gardens, and Stellenbosch – Biotech and oncology ampoule producers
Durban, Pinetown, and Springfield Park – Contract manufacturing and sterile ampoule fillers
Gqeberha and East London – Public sector and export-focused vaccine lines
Why South African Pharma Leaders Choose Technogen’s Rotary Ampoule Washer
1. High-Speed Continuous Rotary Motion
Available in TGAW-120-R and TGAW-240-R models, the system delivers cleaning outputs of up to 240 ampoules per minute, making it ideal for medium to large-scale injectable facilities operating under tight production timelines.
2. Triple Internal Water Wash + Air Wash Cycles
Each ampoule is subjected to six high-precision internal washes:
Three water washes using:
Recycled Water
Purified Water
WFI (Water for Injection)
Three compressed air washes using sterile filtered air for complete drying and particulate removal
This guarantees that the ampoules are free from microbial and particulate contamination before sterilization or filling.
3. Dual External Wash System
A key hygiene requirement for injectable production, this system includes:
One external water wash using high-pressure fine spray nozzles
One compressed air jet for external drying
This eliminates external residues, dust, or contamination from ampoules received from primary packaging or storage.
Core Technical Features & GMP-Compliant Engineering
| Specification | TGAW-120-R | TGAW-240-R |
|---|---|---|
| Output Speed | 120 ampoules per minute | 240 ampoules per minute |
| No. of Washing Stations | 15 stations × 3 grippers | 20 stations × 3 grippers |
| Ampoule Volume Range | 2 ml to 100 ml | 2 ml to 100 ml |
| Ampoule Diameter | 14 mm to 55 mm | 14 mm to 55 mm |
| Ampoule Height | 30 mm to 110 mm | 30 mm to 110 mm |
| Ampoule Neck Sizes | 13 mm, 20 mm, 32 mm | 13 mm, 20 mm, 32 mm |
| Motion Type | Continuous rotary gripper-based | Continuous rotary gripper-based |
| Washing Sequence | 3 water + 3 air (internal) / 1+1 ext | 3 water + 3 air (internal) / 1+1 ext |
| Working Height | Adjustable 900 mm to 950 mm | Adjustable 900 mm to 950 mm |
| Power Requirement | 440V, 3-phase, 50Hz | 440V, 3-phase, 50Hz |
Advanced Automation & Safety Systems
Infeed Turntable: For precise ampoule alignment and feed to washing turret
Washing Dome Visibility: Polycarbonate covers allow visual inspection during operation
Servo/Mechanical Cam Actuated Nozzles: Ensures exact positioning for each wash cycle
Pressure Transmitters with Interlocks: Monitors and protects against pressure imbalances
Temperature Transmitter for Recycled Water: Ensures proper WFI performance
Diaphragm Type Valves (Air/Water): Aseptic flow control without contamination
SS316L Piping (Orbital Welded & Electropolished): Built for sterility and longevity
PLC with Touchscreen HMI: Real-time control over wash duration, sequence, and diagnostics
Exhaust Blower for Vapor Control: Duct-ready outlet for maintaining cleanroom conditions
Manufactured for African Conditions
Technogen understands the environmental and infrastructural challenges in regions like KwaZulu-Natal, North West, and Mpumalanga. That’s why the machine’s electrical systems, pump selections, and safety systems are calibrated for high-humidity and dust-prone conditions—offering superior durability and reliability.
Add-On Features Available
21 CFR PART-11 SCADA Compliance: For electronic record validation
Auto Air Flush + Drain System: For batch-end sanitization
Pneumatic Lifting & Pre-Inspection Unit: Glass-top with under-light for defect check
Water Temperature Control + Safety Lockout System
Technogen Enterprise: Trusted Globally, Installed Across Africa
With over 20 years of experience, Technogen has exported ampoule washers to more than 38 countries. Our client base in South Africa is growing rapidly due to:
Local operator training
Rapid spare dispatch
Installation & FAT/SAT support
Complete DQ/IQ/OQ/PQ documentation
CE-compliant electrical components
We are proud to support cleanroom operations across all 9 provinces of South Africa.
Your Competitive Advantage
By integrating Technogen’s Automatic Rotary Ampoule Washing Machine, you ensure:
Zero contamination risk
Compliance with SAHPRA and WHO GMP
Faster cleaning with less manpower
Lower water and air consumption per cycle
Ease of maintenance and part availability
Contact Us for Turnkey Ampoule Washing Solutions in South Africa
Technogen Enterprise’s team is ready to help configure the ideal rotary ampoule washer for your South African injectable line. Whether you're a contract filler, government agency, or private label exporter—we have the solution.
Contact us today for customized pricing, local partner assistance, and installation timelines.
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