In today’s fast‑paced packaging landscape, South African manufacturers—from the bustling industrial zones of Johannesburg and Ekurhuleni to the portside hubs of Durban and Cape Town—demand machinery that delivers precision, reliability, and minimal downtime. Technogen Enterprise’s Round Bottle Sticker Labeling Machine (Models TGSAL‑125 & TGSAL‑250) rises to the challenge, offering advanced technology and robust build quality that streamline your labeling operations across cosmetics, pharmaceuticals, food & beverage, and more.
South Africa’s dynamic market demands flexibility. Whether your facility is located in Gauteng’s sprawling industrial estates, the Western Cape’s wine country, or the Eastern Cape’s FMCG clusters, our labeling solutions adapt seamlessly:
Johannesburg & Pretoria: High‑volume cosmetic lines in Edenvale and Boksburg rely on our machines to maintain consistent output at up to 240 bottles per minute.
Durban & Richards Bay: Coastal humidity‑resistant SS304 construction prevents corrosion in portside environments.
Cape Town & Stellenbosch: Boutique wineries and craft breweries benefit from toolless changeovers when switching bottle diameters for new vintages.
Port Elizabeth & East London: Food producers labeling sauces and edible oils appreciate the auto label‑length detection for reduced waste.
High Throughput
TGSAL‑125: Up to 120 BPM
TGSAL‑250: Up to 240 BPM
These speeds translate into significant gains on high‑demand production days—ideal for seasonal spikes during festive periods or promotional runs.
No Change Parts
Switch effortlessly between 20 mm to 90 mm bottle diameters without manual part swaps. This “no change parts” innovation slashes downtime, empowering multi‑SKU lines in rapidly evolving markets like Durban’s beverage sector.
Servo‑Driven Precision
The Panasonic (or equivalent) servo motor label applicator drives dispensing speeds up to 13 m/min, ensuring ±1 mm placement accuracy. This precision is critical for premium brands in Cape Town aiming for flawless shelf appeal.
Colorful Touch HMI Interface
Intuitive, multilingual touch screen simplifies operator training. Display prompts can be localized into English, Afrikaans, Zulu, or Xhosa—perfect for diverse South African workforces.
Photoelectric Sensing
Background Elimination Sensor: Detects each bottle against any background.
Fork‑Type Gap Sensor: Reads the gap between labels to prevent misfeeds and overlaps.
Alternative Operation Modes
Choose manual jog for setup and debugging, or full automatic for continuous production. Both modes accessible via front‑panel Start and Emergency‑Stop buttons for maximum operator safety.
SS304 Stainless‑Steel Frame
Corrosion‑resistant and easy to sanitize—essential for pharmaceutical plants in Centurion and cosmetic GMP facilities in Midrand.
Compact Footprint
With dimensions starting at 1,830 × 760 × 1,380 mm, the TGSAL‑125 fits into tight production floors in Bloemfontein and Kimberley without sacrificing accessibility.
Heavy‑Duty Reel & Brake Assembly
Ensures consistent label tension, preventing jams even with high‑yield synthetic or paper labels.
Spec | TGSAL‑125 | TGSAL‑250 |
---|---|---|
Labeling Speed | Up to 120 BPM (depending on label length) | Up to 240 BPM (depending on label length) |
Bottle Diameter | 20 – 90 mm | 20 – 90 mm |
Label Length | 12 – 500 mm | 12 – 500 mm |
Label Height | 12 – 170 mm | 12 – 170 mm |
Gap Between Labels | 3 – 5 mm | 3 – 5 mm |
Conveyor Height | 800 – 850 mm (adjustable) | 800 – 850 mm (adjustable) |
Dispensing Motor | Panasonic or equivalent | Panasonic or equivalent |
Control System | CE‑certified PLC | CE‑certified PLC |
Power Consumption | 1.5 kW | 2.0 kW |
Voltage & Phase | 230 V, Single‑Phase, 50 Hz | 230 V, Single‑Phase, 50 Hz |
Machine Dimensions (L×W×H) | 1,830 × 760 × 1,380 mm | 2,130 × 850 × 1,400 mm |
Country of Origin | Made in India | Made in India |
Layout Consultation
Our engineers collaborate with South African packaging integrators in Roodepoort and Vereeniging to optimize floor space and line flow.
HMI Localization
We translate the user interface into local languages for ease of operation in multilingual factories.
Utility Compatibility
Machines are pre‑configured for LDC power standards in South Africa, with optional UPS integration for power‑sensitive locations.
Remote & On‑Site Support
24/7 Hotline: Real‑time troubleshooting in English, Afrikaans or Zulu.
Field Service: Certified agents in Johannesburg, Durban and Cape Town for rapid dispatch.
Training: Hands‑on operator sessions at your facility or our Durban demonstration center.
Cosmetics & Personal Care
Lipstick, foundation, shampoo and lotion bottles in factories around Springs and Germiston.
Pharmaceuticals
Vial and pill‑bottle labeling for GMP‑compliant production in Midrand and Somerset West.
Food & Beverage
Juice, sauce, and oil bottling in Port Elizabeth’s agro‑processing zone.
Chemical & Agrochemical
Drum and pesticide spray labeling near Richards Bay port for seamless export.
Minimum Order Quantity: 1 unit
Production Capacity: 5 units/month
Delivery Time: ~4 weeks
Packaging Options: Crate, wooden box, export‑ready packaging (additional cost)
Spare Parts & Consumables: Kept in stock
Maintenance Contracts: Preventive service plans to ensure peak performance during peak seasons
CGMP : Adhering to global hygiene and safety norms.
Energy‑Efficient Design: Low‑power servo drives and sensorless VFD minimize electricity usage.
Material Savings: “No change parts” and auto‑label detection reduce waste by up to 5%, supporting South Africa’s environmental goals.
Proven Expertise: Over a decade of supplying Asian, African, and Middle Eastern markets.
Local Presence: Strong service network in South Africa’s major metros.
Robust Quality: AISI‑304 stainless‑steel construction built for long life.
Customer‑First Approach: Tailored solutions, prompt support, and competitive pricing.
Transform your round bottle labeling process with Technogen’s TGSAL‑125 and TGSAL‑250 machines. Experience high‑speed, no‑hassle sticker labeling that meets the rigorous demands of South Africa’s manufacturing hubs—from Johannesburg’s industrial belt to Cape Town’s coastal facilities. Contact our South African distributor today to arrange a live demonstration in Durban, Johannesburg, or Cape Town, and take the first step toward world‑class labeling performance.
Contact Us Now to elevate your labeling efficiency, reduce waste, and maximize uptime with Technogen Enterprise’s state‑of‑the‑art Round Bottle Sticker Labeling Machine.
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