Technogen Enterprise introduces a high-precision, semi-automatic tube filling and sealing machine, crafted to meet the modern-day needs of industries such as pharmaceuticals, cosmetics, ayurveda, nutraceuticals, and personal care. Manufactured in Ahmedabad, Gujarat, India, our machines are now widely available across key South African industrial regions, including Johannesburg, Durban, Cape Town, Port Elizabeth, Pretoria, and Richards Bay.
Designed to fill and seal lami and aluminium tubes with products ranging from creams and pastes to ointments and gels, our machine ensures seamless operation and a superior production finish.
This versatile machine is an ideal fit for companies across:
Pharmaceuticals (e.g., ointments, medicinal creams)
Cosmetics (e.g., face creams, gels)
Ayurvedic & Herbal products (e.g., herbal pastes)
Toothpaste manufacturers
Industrial adhesives and glues
Veterinary products and nutraceuticals
Thanks to its robust and adaptable design, companies in Pretoria, Sasolburg, Bloemfontein, and East London are already adopting this technology to boost productivity and ensure packaging consistency.
Here are the noteworthy features that set the Technogen TGAU-30S apart:
✅ CGMP-Compliant Design: Built to meet current Good Manufacturing Practices for hygiene and operational efficiency.
✅ "No Tube - No Fill" Mechanism: Ensures zero product wastage and prevents spillage.
✅ High-Quality Contact Parts: All filling contact parts are made from Stainless Steel AISI 316L for durability and product safety.
✅ Accurate & Consistent Filling: Precision filling with a tolerance of ±2%, crucial for pharmaceutical and cosmetic applications.
✅ Nylon Tube Holders: Engineered for long operational life and high resistance to wear and tear.
✅ Compact Footprint with High Output: Delivers 30–40 tubes/min, making it an ideal choice for medium to large-scale operations.
✅ Hopper with 23 Litre Capacity: Includes a jacketed SS 316L hopper, perfect for heating-sensitive products.
✅ Integrated Batch Coding System: Embosses batch data directly on the tube for full traceability.
✅ Automatic Tube Ejection: Completed tubes are ejected and collected in the side hopper efficiently.
Specification | Details |
---|---|
Machine Name | Semi-Automatic Tube Filling and Sealing Machine |
Model | TGAU-30S |
Brand | Technogen Enterprise |
Direction of Operation | Left to Right |
Automation Level | Semi-Automatic |
Applications | Filling creams, pastes, ointments, toothpaste in plastic or aluminium tubes |
Production Speed | 30–40 tubes/min (depending on operator and product viscosity) |
Body Finish | Matt-finish Stainless Steel |
Hopper Material | SS316L with 23L capacity (jacketed) |
Tube Diameter Range | 12 mm to 32 mm |
Tube Height Range | 55 mm to 190 mm |
Filling Volume | 10 gms to 150 gms |
Filling Accuracy | ±2% |
Number of Filling Heads | 1 |
Number of Sealing Heads | 1 |
Speed Control | Via Variable Frequency Drive (VFD) |
Power Consumption | 2.5 KW |
Electric Supply | 440V, 3 Phase, 50 Hz |
Control Panel | Bottom pendant-type, machine-mounted |
Production Counter | Inbuilt digital display |
Conveyor Height | Adjustable (800 mm to 850 mm) |
Machine Dimensions (L x W x H) | 1400 mm x 1150 mm x 1750 mm |
Net Weight | 275 KG |
Gross Weight | 500 KG |
Origin | Made in India |
Here’s a simplified breakdown of the machine’s working process:
Tube Loading
Operator places empty tubes into individual nylon tube holders.
Sensing & Positioning
Tubes are detected using a No Tube - No Fill sensor to avoid wastage.
Filling Operation
The precision SS pump unit fills each tube with the required amount of material.
Indexing to Sealing Station
Filled tubes are indexed to a double-fold sealing mechanism using heat or pressure (depending on tube material).
Batch Coding
The integrated coding unit stamps batch and manufacturing data onto each tube.
Ejection & Collection
Finished tubes are automatically ejected using an ejection rod and guided to a receiving hopper.
With the growing industrial and pharmaceutical manufacturing base in South Africa, especially in hubs like Gauteng, KwaZulu-Natal, and the Western Cape, the demand for reliable and efficient packaging solutions is increasing. Here’s why Technogen Enterprise is the preferred choice:
Indian Engineering Excellence: Designed and manufactured by seasoned professionals in Ahmedabad, India.
Customizable Solutions: Machines tailored to suit various tube sizes, materials, and product types.
Easy Maintenance: All moving parts are fully guarded and accessible for service.
Global Standards: CE-certified gearboxes, VFDs, and gear motors for international reliability.
South Africa Presence: Widely distributed and supported across Johannesburg, Durban, Cape Town, and beyond.
Whether you're a small batch producer or a large-scale contract manufacturer, our machine is designed to meet the following use cases:
Pharma Industries in Pretoria and Bloemfontein
Ideal for medicinal creams and prescription ointments.
Cosmetic Manufacturers in Cape Town and Durban
Perfect for skincare, haircare, and beauty tube products.
Ayurvedic & Herbal Product Makers in Johannesburg
Suitable for herbal pastes, gels, and balms.
Food-grade Applications in East London
Can be used for sauces, gels, and even edible glues under hygiene-compliant environments.
Technogen Enterprise offers:
24/7 customer support
Spare parts availability
On-site technician assistance (via local partners)
User manuals and operational training
Our goal is to ensure minimum downtime and maximum productivity.
Looking to streamline your packaging line with a cost-effective, durable, and high-performance tube filling machine? Technogen’s Semi-Automatic Tube Filling and Sealing Machine is your ideal solution.
We’re actively partnering with businesses in:
Johannesburg
Durban
Cape Town
Pretoria
Port Elizabeth
Richards Bay
Sasolburg
East London
Let’s elevate your production line with precision engineering.