Waterfall Type Cap Feeder Elevator For Automatic Capping Machines
Waterfall Type Cap Feeder Elevator Details
Reliable Cap Feeding Solution for South African Industries
Enhance the performance and efficiency of your automatic capping lines with the Waterfall Type Cap Feeder Elevator by Technogen Enterprise. Perfectly engineered to meet the demands of high-speed packaging environments, this feeder is now available for industries across South Africa, including major hubs like Johannesburg, Cape Town, Durban, Pretoria, and Port Elizabeth.
Whether you’re running a pharmaceutical plant in Gauteng, a bottling facility in the Western Cape, or a food & beverage unit in KwaZulu-Natal, Technogen’s Waterfall Cap Elevator is designed to streamline your cap feeding process, reduce manual labor, and ensure consistent line operation.
About Technogen Enterprise
Technogen Enterprise, is a reputed manufacturer, supplier, and exporter of precision packaging machinery. With a strong presence in South Africa’s industrial sector, we deliver state-of-the-art automated systems that align with global CGMP and quality standards.
Our Waterfall Type Cap Feeder Elevator is designed for seamless integration with capping machines and cap sorters, providing unmatched efficiency and low maintenance in continuous production settings.
What Is a Waterfall Type Cap Feeder Elevator?
The Waterfall Cap Feeder Elevator is a vertical conveying system that automatically lifts and feeds caps (such as plastic screw caps, flip-top caps, and ROPP closures) into the hopper of a cap sorter or capping machine. It eliminates the need for manual cap feeding, improving hygiene, speed, and overall automation.
It’s called a “waterfall” feeder because the caps are loaded in bulk into a low-level hopper or silo, then carried upward via a plastic modular belt to be delivered gently into a cap orientation system.
⚙️ Key Advantages for South African Packaging Lines
| Feature | Benefit |
|---|---|
| Reduced Manual Intervention | Operators no longer need to continuously load caps. The bulk silo stores 1000–2000 caps, reducing refill frequency. |
| Modular and Customizable Design | Can handle a wide range of cap types and sizes, ideal for diverse packaging setups in the South African market. |
| Smart Automation with Sensors | Comes with a photoelectric sensor that auto-starts/stops the elevator based on cap demand in the sorter. |
| Seamless Integration | Perfectly pairs with Technogen’s capping systems or third-party cap sorters. |
| Hygienic and CGMP-Compliant | Constructed using SS 304 stainless steel for clean, contamination-free operation – essential for pharmaceutical and food sectors. |
| Energy Efficient and Low Power Consumption | Uses only 0.5 HP, making it an eco-conscious choice for South African facilities aiming for energy savings. |
Detailed Features of Technogen's Waterfall Cap Elevator
CGMP-Compliant Stainless Steel Construction
Made from SS 304-grade material, the machine meets international hygiene and GMP standards. It resists corrosion, handles bulk loads, and is suitable for cleanroom environments.
High-Quality Plastic Modular Belt
The cap feeder uses a food-grade plastic modular belt that is gentle on caps and highly resistant to wear. It can accommodate caps up to 110 mm in diameter.
Smart Photoelectric Sensor
A built-in photoelectric sensor detects cap levels in the cap sorter and triggers the motor to start or stop accordingly. This "Demand-Based Feeding" minimizes cap overflow and waste.
Precision Speed Control with VFD
Equipped with a Variable Frequency Drive (VFD), the elevator speed can be easily adjusted depending on your line speed or cap type, offering superior operational control.
Easy Mechanical Adjustments
Cap delivery adjustments are made simple through manual knobs, allowing users to quickly change settings for different cap sizes or bottle types.
Adjustable Inclination
The feeder’s elevation angle can be adjusted from 0 to 20 degrees, depending on floor space or sorter positioning, allowing ergonomic installation in tight spaces.
Operator-Friendly Bulk Hopper (Silo)
The bulk storage silo is fabricated in SS 304 and is positioned low enough for easy operator access. This ensures fast, safe, and hygienic loading of caps.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | TGCE-100 |
| Output Capacity | 100–125 caps/min (varies by cap diameter) |
| Storage Silo Capacity | 1000–2000 caps |
| Power Supply | 230V, Single Phase, 50 Hz |
| Power Consumption | 0.5 HP |
| Air Requirement | 2 kg/cm² |
| Material | SS 304 (Machine & Silo) |
| Inclination | Adjustable from 0° to 20° |
| Cap Size Range | Up to 110 mm diameter |
| Belt Type | Modular plastic belt |
| Drive System | Worm gearbox and motor |
Applications Across South African Industries
Technogen’s Waterfall Cap Feeder Elevators are being deployed across various sectors in South Africa:
Pharmaceutical Manufacturers in Johannesburg & Pretoria
For automatic screw capping of medicine bottlesFood & Beverage Plants in Cape Town & Durban
Used for sealing sauces, oils, and juice bottles with ROPP or plastic capsCosmetic Industry in Port Elizabeth & Bloemfontein
For cap feeding of bottles containing lotions, creams, etc.Chemical and Agrochemical Plants in Gauteng
Compatible with corrosive-resistant plastic caps for chemical containers
Compatibility
Technogen’s Waterfall Type Cap Feeder is compatible with:
ROPP Cap Capping Machines
Screw Cap Capping Systems
Cap Sorter Bowls & Vibrators
Inline & Rotary Capping Equipment
Third-Party OEM Cap Sorters
Its universal design makes it easy to install as an add-on or retrofit to existing lines in your plant.
Optional Features & Customization
We understand that every factory layout and cap type is different. That’s why Technogen offers tailored solutions, including:
Custom Cap Guides for Unusual Shapes
Increased Hopper Size (on request)
Why South African Clients Trust Technogen
✔️ Fast Export Logistics to Major Ports – Durban, Cape Town, Port Elizabeth
✔️ After-Sales Support Across Africa
✔️ Competitive Pricing with Global Quality
✔️ Local Installation & Virtual Training Available
✔️ Documentation Support (CE, IQ, OQ, DQ, FAT, SAT)
Ready to Automate Your Cap Feeding Process?
Whether you're modernizing an existing production line or building a new capping station, the Technogen Waterfall Type Cap Feeder Elevator offers unmatched reliability, smart automation, and robust construction – all tailored to the dynamic industrial needs of South Africa.
Request a Quote or Technical Layout Today
Our technical team is ready to help you with:
Site layout compatibility
Feeder capacity analysis
Budget-friendly proposals
Live video demonstrations
Full documentation for regulatory approval
Choose Technogen Enterprise – Elevate Your Cap Feeding Line
When it comes to efficient, hygienic, and cost-effective cap feeding systems, Technogen is the trusted name among South African manufacturers. Let us help you take your bottling and capping operation to the next level.
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