Automatic Rotary Vial Washing Machine South Africa
Automatic Rotary Vial Washing Machine Details
Automatic Rotary Vial Washing Machine for Pharmaceutical Industries in South Africa
In the competitive South African pharmaceutical landscape, precision, hygiene, and operational efficiency are critical. Technogen Enterprise, a globally trusted manufacturer, supplier, and exporter, presents the Automatic Rotary Vial Washing Machine—a high-performance solution engineered for rotary motion cleaning of vials. Trusted by top pharmaceutical companies across Johannesburg, Cape Town, Durban, Gqeberha, and industrial zones like Rosslyn, Isando, and Montague Gardens, our advanced vial washer ensures robust, high-throughput cleaning with strict compliance to global GMP norms.
This machine uses a continuous rotary gripper-based washing mechanism, where each vial is firmly held by the neck, inverted, and subjected to sequential internal and external cleaning using three grades of water (recycled, purified, WFI) and sterile compressed air. External surfaces are also washed thoroughly using one air and one water cycle, ensuring optimal sterility for injectable applications.
Redefining Vial Sterilization Efficiency in South Africa’s Pharma Sector
Whether you are producing critical care injectables in Ekurhuleni, scaling biotech operations in Stellenbosch, or running a contract packaging facility in Durban’s Springfield Park, the Automatic Rotary Vial Washing Machine from Technogen Enterprise is designed to meet your diverse throughput and compliance needs.
Key Features & Competitive Advantages
1. Complete GMP Compliance
Every component in contact with vials and wash media is made from AISI 316L stainless steel, with SS 304 for outer structural parts. The machine complies with WHO-GMP and SAHPRA guidelines.
2. High-Speed Continuous Rotary Motion
Available in 120 and 240 vials per minute configurations, the system operates on a smooth rotary drive supported by a worm gearbox and electric motor, delivering consistent performance in fast-paced environments.
3. Advanced Gripper System
A rotary turret features multiple gripper-equipped stations that hold vials from the neck, invert them during washing, and place them upright post-cleaning.
4. Triple Internal Water & Air Wash Cycles
Each vial undergoes:
Internal wash with recycled water, purified water, and WFI (Water for Injection)
Three sterile compressed air washes post-water cycles for drying and microbial safety
5. Dual External Cleaning System
One high-pressure air jet
One fine water spray
This ensures residue-free and microbe-free exterior surfaces, crucial for pre-sterilization.
6. Infeed Turntable & Smooth Transfer System
Includes an infeed turntable and servo-driven or mechanically cam-actuated nozzles, ensuring gentle vial handling and seamless transition through each cleaning phase.
7. Temperature & Pressure Monitoring
Water heater with temperature control for recycled wash
Pressure transmitters with interlocks for water and air
Temperature transmitters prevent overheating
8. High-End Piping & Filtration
All orbital-welded and electro-polished piping is made from SS 316L. Independent filters are provided for:
Recycled water
Purified water
WFI
Air
9. Intelligent Automation with HMI/PLC
Features an intuitive touchscreen HMI with PLC, providing real-time control over wash durations, sequencing, and operational diagnostics.
10. Vapor Exhaust System
An integrated vapor exhaust with blower handles heat and moisture, keeping the environment compliant (ducting by user).
Technical Specifications
| Model No. | TGVW-120-R | TGVW-240-R |
|---|---|---|
| Speed | 120 vials/min | 240 vials/min |
| Dimensions (L×W×H) | 2130×1650×1500 mm | 2650×1850×1550 mm |
| No. of Stations | 15 (3 grippers ea.) | 20 (3 grippers ea.) |
| Direction | Left to Right | Left to Right |
| Vial Dia. | 14 mm to 55 mm | 14 mm to 55 mm |
| Vial Height | 30 mm to 110 mm | 30 mm to 110 mm |
| Vial Neck | 13, 20, 32 mm | 13, 20, 32 mm |
| Vial Volume | 2 ml to 100 ml | 2 ml to 100 ml |
| Motion Type | Rotary Continuous | Rotary Continuous |
| Washes Internal | 3 Water + 3 Air | 3 Water + 3 Air |
| Washes External | 1 Water + 1 Air | 1 Water + 1 Air |
| Height Adjustable | 900–950 mm | 900–950 mm |
| Power Supply | 440 V, 3 Phase, 50 Hz | 440 V, 3 Phase, 50 Hz |
Optional Add-On Features
Standalone vial siliconization unit
21 CFR PART-11 compliant SCADA system
Auto air flush with tank draining system
Pneumatic vial lifting with pre-inspection glass-top station
Installed Across Major South African Pharma Hubs
Technogen’s rotary vial washers are already supporting critical operations in:
Gauteng: Injectable lines in Johannesburg, Ekurhuleni, Pretoria, Midrand
Western Cape: Biotech startups and contract fillers in Cape Town, Stellenbosch, and Montague Gardens
KwaZulu-Natal: Injectable formulation plants in Durban and Pinetown
Eastern Cape: Vial preparation and small-volume injectable facilities in Gqeberha
These cities are not only economic powerhouses but also centers of pharmaceutical growth. Our machines help reduce labor dependency, minimize contamination risks, and scale with future demands.
Why Technogen Enterprise?
20+ years of experience in sterile packaging automation
Machines are engineered for African climates with dust-proof design
Comprehensive documentation and installation support
Rapid spare part dispatch across all nine provinces
Localized training for on-site operators
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