Automatic Tunnel Type Linear Vial Washing Machine South Africa

Automatic Tunnel Type Linear Vial Washing Machine for Pharmaceutical Industries in South Africa

In South Africa’s fast-growing pharmaceutical and injectable drug manufacturing sector, maintaining impeccable hygiene and production efficiency is non-negotiable. At Technogen Enterprise, we recognize these demands and proudly introduce our cutting-edge Automatic Tunnel Type Linear Vial Washing Machine—a high-performance, GMP-compliant vial cleaning system engineered to meet global pharmaceutical standards. From Johannesburg to Durban, Cape Town, Gqeberha, and industrial zones like Ekurhuleni, Rosslyn, and Montague Gardens, our vial washers are supporting South Africa’s commitment to excellence in sterile production.

Designed specifically for the internal and external washing of vials, the machine performs with precision and reliability under rigorous production schedules. Its ability to handle 5ml to 30ml glass vials without requiring change parts makes it an ideal investment for injectable plants of varying capacities—from small-batch facilities to large-scale, continuous production lines.

Technogen’s Tunnel Type Linear Vial Washing Machine: The Benchmark of Sterile Cleaning

With over 20 years of manufacturing experience, Technogen Enterprise has developed the Automatic Tunnel Type Linear Vial Washing Machine to be a compact, modular, and fully automatic cleaning solution that seamlessly integrates into pharmaceutical environments.

This linear machine ensures the thorough cleaning of vials using 10 internal washes and 2 external washes, utilizing a variety of water types including recirculated water, DM (demineralized) water, and WFI (Water for Injection). The result? Maximum cleaning effectiveness with minimal human intervention.

Whether installed in a sterile plant in Ballito or a research facility in Stellenbosch, this washer provides unmatched operational stability and long-term cost-efficiency.

Key Features & Advantages

1. Full cGMP-Compliant Design
Manufactured entirely with SS 304 and SS 316L materials, this model supports a fully hygienic, corrosion-resistant structure, ensuring compliance with WHO, standards.

2. Precision Cleaning with Multi-Stage Wash
This machine features 10 internal washes and 2 external washes. Each cycle is supported by dedicated 316L stainless steel tanks with centrifugal pumps to circulate recirculation water, DM water, and WFI, followed by sterile compressed air.

3. Variable Speed Control
Equipped with Variable Frequency Drive (VFD), the machine allows operators to adjust vial washing speeds based on production demands, ranging from 50 to 400 vials per minute.

4. Modular & Robust Construction
With a separate worm gear motor and gearbox for machine and conveyor, it offers enhanced reliability and ease of maintenance, critical for 24/7 production cycles in areas like Midrand, Pretoria, or Ekurhuleni.

5. Zero Change Parts for 5ml–30ml Vials
The smart design accommodates standard vial sizes without any tooling changes, making it ideal for facilities dealing with multiple batch sizes or short production runs.

6. Sensor-Based Safety and Controls
Includes emergency switches, pressure gauges, and electronic spray duration control for consistent operation and user safety.

7. Wire Mesh Conveyor for Delicate Handling
A stainless steel infeed wire mesh conveyor ensures smooth transport of delicate glass vials, avoiding breakage during washing.

8. Add-On Options for Expanded Capabilities

• Touchscreen HMI with PLC Control

• Pneumatic Vial Lifting Device

• Ultrasonic Wash Integration

• 21 CFR PART-11 Compliance

• Pre-inspection glass-top station with lighting

• Wire mesh conveyor extensions for downstream connectivity

Detailed Technical Specifications

Pharmaceutical Applications in South Africa

Technogen’s vial washing machines are widely adopted across South African pharmaceutical hubs including:

• Gauteng: Sterile production plants in Johannesburg, Midrand, Ekurhuleni, and Pretoria

• Western Cape: Biotech companies and laboratories in Cape Town and Stellenbosch

• KwaZulu-Natal: Injectable production units in Durban, especially Springfield Park and Pinetown

• Eastern Cape: Small-to-mid-scale pharmaceutical packaging units in Gqeberha

These regions form the backbone of South Africa’s health sciences industry, where the need for contamination-free production lines is at its peak.

Compliance & Certification

• GMP, WHO-GMP compliance

• CE-certified components across pumps, drives, and controls

• 21 CFR PART-11 electronic data logging (optional)

• Designed to integrate with sterilizing tunnels, vial dryers, and filling lines

Why Choose Technogen Enterprise in South Africa?

• Dedicated customization for African climate, power, and dust conditions

• Video support for installation, commissioning, and maintenance

• Available with AMCs and rapid spare delivery

• Comprehensive training and documentation provided

If you’re looking to establish a sterile injectable plant in Rosslyn, expand a biotech operation in Isando, or upgrade an older facility in Montague Gardens, Technogen Enterprise offers the complete solution—from design consultation to turnkey implementation.